Trouble Shooting Injection Molding Defects

This interactive CD, is an inexpensive training tool that provides knowledge and information concerning the injection molding troubleshooting process, melt and mold temperatures, understanding shrinkage and other material properties, proper venting of the mold, and an objective method of troubleshooting defects. It includes a glossary of terms used in the industry, and a section describing the 23 most common defects, their causes and solutions. There is also a variety of productivity tools such as charts and formulas for determining cooling line sizes, moisture content of material and a calculator for estimating clamp tonnage requirements. This is a great training tool for any individual seeking knowledge of the injection molding troubleshooting process and comes with a final test so the user can track data retained.



(This CD is password protected and intended for individual use only. Copyright does not allow use in a classroom environment. A multi-license is available for multiple users. Please contact IPLAS for details.)

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PART ONE
Section 1 - The Troubleshooting Concept
1 - Troubleshooting Defined
2 - A Basic Concept and Simplified Approach
3 - What Causes Defects?
4 - Troubleshooting "tips"
Section 2 - Understanding The Molding Process
1 - The Parameters of Molding
2 - Control and Consistency
Section 3 - Venting The Mold
1 - The Concept of Venting
2 - Vent Dimensions For Various Materials
Section 4 - Understanding Plastic Materials
1 - Amorphous vs. Crystalline
2 - Understanding Shrinkage
3 - The Importance of Drying
Section 5 - Proper Melt And Mold Temperatures

PART TWO
Section 1 - Defect Causes And Solutions
1 - The 23 Most Common Defects, Their Causes,
      and Their Solutions
.

PART THREE
Section 1 - Productivity Tools
1 - Cooling Line Calculations
2 - Clamp Tonnage Requirement Formula
3 - Using TVI To Determine Moisture Content
4 - Six Types Of Stress and Their Common Causes
5 - Gate, Runner, Vent Dimensions For Common Plastics
6 - Wall Thickness Minimums For Common Materials


Minimum System Requirements:- Pentium 75 running Windows 9X, 2000, XP, or NT 4.0- 4X CD ROM (16X recommended)- 256 color video card (16 bit recommended)- 16 MB RAM- 1 MB Video Card (2 MB recommended)

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