Fundamentals Of Product Design
This interactive CD, is an inexpensive training tool that provides basic knowledge and information concerning the proper plastic product design process for injection molded parts from concept to production. Ideal for the entry level employee or the lifetime expert, this seminar covers it all. Starting with how a basic idea is developed, then considering what process to use, how many cavities are needed, what size machine is required, which material will best fit the needs of the product, and how much the product will cost, we look at all phases of the design process. We also cover extensively how to design the parts, and how to dimension components such as snap fits, holes, gussets, and a variety of other common features. We also include a valuable check list that designers can use to make sure they have covered everything necessary, and there is a glossary of material acronyms along with their definitions. Common defect causes and solutions are included as well as systematic testing so the user can track data retained.
Worldwide Copyrights reserved by IPLAS.
Minimum System Requirements:- Pentium 75 running Windows 9X, 2000, XP, or NT 4.0- 4X CD ROM (16X recommended)- 256 color video card (16 bit recommended)- 16 MB RAM- 1 MB Video Card (2 MB recommended)
(This CD is password protected and intended for individual use only. Copyright does not allow use in a classroom environment. A multi-license is available for multiple users. Please contact IPLAS for details.)
Level 1 - Determining Product Requirements
1 - Brainstorming activities
2 - Defining the product
3 - Defining and charting the activities
4 - Why products and/or projects fail
Level 2 - Defining Product Design Aspects
1 - Typical project examples
2 - Functional aspects
3 - Color, fit, appearance
4 - Physical and mechanical aspects
5 - Thermal aspects
6 - Electrical aspects
7 - Flammability considerations
8 - Weather and exposure limits
9 - Safety and environmental issues
Level 3 - Specific Product Design Considerations
1 - Wall thickness recommendations
2 - Generation of knit lines
3 - Sharp corner stress-concentrators
4 - Causes of sink marks
5 - Minimizing warpage and bowing
6 - Draft angle definition and requirements
7 - Restricting ejector pin marks and gate vestiges
8 - Dimensions and drawing notes
9 - What does the vendor need?
10 - Product design checklist
Level 4 - Determining Costs And Selecting A Vendor
1 - Is it worth it?
2 - What information is needed?
3 - Determining material costs
4 - Determining labor costs
5 - Determining machine costs
6 - Determining tooling costs
7 - Secondary operation considerations
8 - What to look for when selecting a vendor
9 - Dedicated specialty or "full service"
10 - What to expect from a vendor
11 - Vendor qualification form